PET Foam Panels: The Innovative, Lightweight Solution for a Sustainable Future
PET foam panels stand out with their continuous glass fiber reinforced polyester tapes fused in a crosswise pattern to create sturdy outer layers. The polyester foam core boasts superior hardness, density, structural stability, and thermal insulation. Available in thicknesses ranging from 6mm to 100mm, with core densities from 80 to 200 KG/m³, you can also choose from smooth, anti-skid surfaces, or have them pre-applied with PET or PVC film for your specific needs.
PET foam panels boast a core constructed from polyethylene terephthalate (PET) foam, acclaimed for its superior insulation, shock absorption, waterproofing, and sound dampening capabilities. Thanks to these comprehensive attributes, these panels are highly favored for a multitude of applications, encompassing construction, automotive, marine environments, transportation, and refrigerated storage, where durability and protection against elements are paramount.
Produced through a hot-melt process, PET foam panels seamlessly integrate PET sheet skins and foam by softening and fusing them together under heat, followed by cooling. This entire process eliminates the need for any glue, making these PET foam panels exceptionally eco-friendly and healthy. Compared to adhesive bonding, the peeling strength between the PET sheet skins and foam is significantly enhanced, resulting in PET foam panels with exceptional bending and shear strengths. Additionally, the rigid foam contributes to the panels’ impressive compressive strength.
PET foam panels feature closed-cell rigid foam, which endows these panels with remarkable properties in terms of thermal insulation, soundproofing, and waterproofing. This unique foam structure effectively traps air within its cells, creating an effective barrier against heat transfer. Furthermore, the closed-cell design minimizes sound waves’ penetration, making PET foam panels an ideal choice for soundproofing applications in various settings. Additionally, its waterproof characteristics ensure that the panels are resistant to moisture absorption and damage, maintaining their structural integrity and performance even in humid or wet environments. Overall, the closed-cell rigid foam in PET foam panels enhances their versatility and makes them suitable for a wide range of applications where these critical properties are required.
PET foam panels are a reliable high-temperature choice for demanding environments, thanks to their durability and heat resistance. Their ability to retain structural integrity in extreme thermal conditions makes them ideal for applications where traditional materials falter, such as in industrial, construction, and automotive sectors.
Due to their exceptional attributes of thermal and sound insulation, robust waterproofing capabilities, high strength, and lightweight construction, PET foam panels have found widespread application across numerous sectors. These versatile panels are highly valued in refrigerated trailers and containers for maintaining optimal temperature conditions, in storage units for ensuring both temperature control and soundproofing, and in RVs (Recreational Vehicles) and enclosed trailers for providing a combination of insulation, durability, and efficiency. Furthermore, their use in construction formworks underscores their ability to support efficient and reliable building processes while minimizing overall weight. The unique properties of PET foam panels make them an indispensable material in these and many other fields.
Upon request, we seamlessly integrate aluminum alloy profiles or other metallic reinforcements into PET foam panels, significantly bolstering their overall rigidity to fulfill the needs of specialized applications. Leveraging a high-precision CNC router, we precisely pre-cut grooves in the foam core for swift and accurate results. Following the insertion of these reinforcements, the foam core and skins are thermally bonded to create a resilient sandwich-structured panel. Optionally, we can embed fixtures such as metal blocks at specified locations to further enhance fixation during subsequent component installations.
As PET foam panel is a thermoplastic material, it is possible to utilize ultrasonic welding machines to achieve rapid and efficient pre-embedding of nuts into the panel, which brings great convenience to customers for subsequent installation work. Through this ultrasonic welding process, the bonding strength between the nuts and the PET foam panel is exceptionally high, ensuring a stable and reliable connection.
PET Foam Panels: A Revolutionary, Lightweight Choice for a Greener Tomorrow
We eagerly anticipate hearing from all customers who are enthusiastic about our PET Foam Panels. Our dedicated team stands ready to furnish you with comprehensive details and customized solutions that cater precisely to your requirements. Please feel free to connect with us and discover the remarkable quality and precision that our products embody!